Core Competencies
Semi Automatic Assembly stations
- Ergonomics
- POKA YOKA
- Safety
- Servo or Hydro-pneumatic Press Systems
- Radial Riveting Systems
- Welding
- Fastening
- Gluing / Sealant / Lubricant dispensing
- Ultrasonic Welding
- Heat Staking
- Processes suitable for Metals / Plastics
- Robot for welding / Dispensing applications
Assembly Automation For Small Light Assemblies
- Assemblies less then 1 kilo max
- Cycle times ranging from 0.5 to 15 seconds
- Multiple assemblies per cycle
- Rotary indexing and Linear indexing options
- Vision Systems and Robots Integrated
- Feeding systems Integrated
- Testing integrated
- User Friendly controls and Detailed Reports
- Self-Diagnostics and Error Reporting
- Operator Safety
Assembly Line Automation for big heavy assemblies
- Assemblies 1 to 50 kilos
- Cycle times Ranging from 6 to 60 seconds and above
- Palletized Conveyor Lines
- RFID and/or Bar code based tracking
- Process data acquisition
- All assembly processes automated
- Surface treatment
- Glue / Lubricants / Sealant Dispensing Automation
- Vision systems
- Robot integration and automated part feeding
- Manual stations with safety and Poka Yoka
- Inline and End of line testing and inspection
- Label application
- Laser marking
Automation Products & Modules
- Conveyors
⦁ Modular conveyors (Download Brochure)
⦁ Custom conveyor applications (Download Brochure) - Servo Rotary Indexers (Download Brochure)
- High Speed Servo Pick and place for small parts. (Download Brochure)
⦁ Horizontal stroke settable 90 -110 mm.
⦁ Vertical Stroke programmable at both ends- Maximum 40 mm
⦁ Maximum Payload 500 grams including gripper and sensors. -
- Modular Conveyors
- Features
- Geared motors from 0.12Kw / 0.18 Kw 3 Phase 380/440 V
- Flat Belt material– Polyester or Polyurethane. Other materials on request
- Heat resistant belts on Request
- Standard aluminum profile construction.
- Optional Leg stands.
- Lengths from 400 mm to 4 meters.
- Widths from 40 mm to 300 mm.
- Variants
- End Drive – Motor Direct coupled
- End Drive – Motor Offset coupled
- Middle Drive – Motor Direct Coupled
- Middle Drive – Motor Offset Coupled
- Features
- Custom Conveyor Applications
- Palletized Conveyor Systems – Pallet sizes from 100×100 to 500×500.
- RFID / Bar code tracking
- Modular Plastic belts or Power and free roller chain options
- Parts feeding buffer systems
- Elevated hopper conveyors
- Servo Indexing conveyors
- Modular Conveyors
Servo Rotary Indexers
- Size 50
- Maximum Dial Plate diameter 500 mm.
- Maximum axial Load xxx
- Reduction Ratio 1:4.5
- Size 100
- Maximum Dial Plate diameter 1000 mm
- Maximum axial load – xxx
- Reduction Ratio 1: 36
- Maintenance / Lubrication free.
- No Wear and Tear parts
- High Dynamic and Static Load ratings
- Suitable for Dial plate sizes from 500 mm to 1000 mm.
- Aluminum Alloy Housing.
- Stationary Center column mounting provision with hole for cable and tube routing
Custom Automation
Penta Automation has supplied custom automation solutions for various process such as
- Process Line for copper conductors of Turbine Generators
- Trimming of composite Thermoformed shells for Luggage Industry
- Endurance Testing systems for Plastic enclosures and assemblies
- High speed vision inspection systems for industrial parts
- High Speed Automation cells with Robots
- High Speed dispensing and solid part filling machines
- Continuous high speed assembly machines
Automated Testing & Marking
- Mechanical Function Tests
- Endurance Test
- Force + Displacement tests
- Torque Tests
- Vision Systems Integration
- LCR Tests / Electrical Tests
- Result Printing / marking on product